What is the Basic Process of Metalcasting?
- By shaawngill
- On 01/05/2018
Metalcasting is a process where liquid metal is poured into a mold and then allowed to harden in a particular shape. Notably, this is just the first part of the process and there are several more steps to it. This process is very versatile and it can be used for so many different procedures. Because this procedure can be used in so many different fields, this field requires a lot of technical education.
Ceramic, wood and limestone are some of the materials that are preferred for these molds since they are capable of withstanding very high temperatures. Normally, wax, sand or clay is used to shape these materials, so the end result is the right design. Sometimes these molds are made to snap together so the pieces can be combined when the work is finished.
Depending on which type of end result the customer is looking for, the foundries where this metal is melted can mix other alloys into it, creating a different product. Every time an alloy is created, it adds another level of skill to work with the new product, so this is something a skilled operator needs to do.
In order to create a professionally finished appearance, these items must be ground down, sanded and polished before they can be considered complete. The manufacturer will need to determine how much grinding each end product requires, as they differ based on the materials that were used in their creation.
There are some cases when a home setup can be used to do this procedures, as long as the project is small enough. If someone is going to pursue this on a small setup system like this, caution should be taken so that accidental fires don't get started. It is possible to find websites online that will help you become more educated about how to do this, but be sure to double check all the safety precautions first.
The videos that are posted online will show you what type of equipment to use and how to get through the process safely. In terms of learning on your own, check out the American Foundry Society to see what resources they offer and how you can learn from them as an individual.
The many fields that these items are used in are so various, and for the individual who wants to get involved, there is a lot of opportunity for occupational growth. This post may show you the very beginnings of the process in terms of aluminum metalcasting, but there is much more to it if you decide that it's your choice of a career. Metalcasting is a decades old industry and it will continue to remain for the foreseeable future. Learn more about metal casting on this link: https://www.encyclopedia.com/earth-and-environment/minerals-mining-and-metallurgy/metallurgy-and-mining-terms-and-concepts-38.